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Fully Automatic Large Multi-Station Thermoforming Machine for Food Packaging

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The ECI-900/610 is a three-station thermoforming machine that can perform multiple forming operations simultaneously, which not only increases production efficiency, but also reduces costs and saves space. Suitable for processing various materials, such as PET, BOPS, HIPS, PP, PLA, PVC and barrier materials, such as disposable lunch box lid, lunch box, cup, bowl, seedling tray, etc. In the process of multi-station thermoforming, the intelligent control system is used to meet the precise control of temperature, pressure, time and other parameters to ensure the quality and stability of the molding product. The working efficiency of the machine is 15-40strick/min, the sheet width is 400-850mm, and the maximum molding area is 780*610mm, which is often used to produce large quantities of plastic products.
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  • ECI-900/610

  • ECI

Fully Thermoforming Machine for Food Packaging



Major Construction Features of Fully Thermoforming Machine for Food Packaging


  • The heating system adopts advanced up and down 7 zone 25 way heating technology, each heating zone can be individually controlled, can quickly and evenly heat the mold, to ensure that the plastic material can fully flow and form.


  • The molding mold is a key component of the multi-station thermoforming machine, which is made of high-strength and wear-resistant materials to ensure long-term stable production operation. The molding mold is designed to be quickly replaced to ensure the quality and accuracy of the molding product.


  • The automatic feeding system of the forming machine adopts advanced feeding device and control system, which can accurately and stably send plastic particles or particles into the mold to ensure the stability of the forming process


  • The automatic demoulding system can quickly and accurately remove the molded product from the mold to ensure production efficiency and product quality.


  • The control system of the multi-station thermoforming machine usually adopts advanced control technology such as PLC or industrial computer, which can realize the precise control and monitoring of the automated production process.


  • After forming, the product needs to be cooled and cured, and the multi-station thermoforming machine is usually equipped with an efficient cooling system to ensure the dimensional stability and quality of the product.


ECI-900/610 Three-station Thermoforming Machine Parameters


Model ECI-900/610
Sheet material PP PET PS PVC HIPS ABS
Sheet thickness 0.3-2.5mm
Sheet Width 400-850mm
Max.Forming area 780*610mm
Maximun forming depth of upper die 150mm
Maximun forming depth of under die 130mm
Sheet speed 15-40 Strokes/min
Heating rated power 180Kw
Upper path height 180Kw
Lower power molding 150KW
Mold height 450-550mm
Punching up power 150mm
Punching down power 180mm
Punching die power 300-400mm
Servo power on molding 7.5Kw
Servo power under molding 5.5KW
Punching servo power 7.5KW
Punching servo power 5.5KW
Tensile servo 5Kw
Feed servo 5.5KW
Stacking servo 2KW
Winding motor 3Kw
Air pressure 0.5-0.8Mpa
Voltage 380V 50Hz
Total power 275Kw
Dimension L14m*W2.4m*H2.8m
Weight 10.5T


ECI-900/610 Three-station Thermoforming Machine Detailed


three-station thermoforming machine


Electric Feeding of Fully Thermoforming Machine


Electric feeding, with a maximum load capacity of 800 kilograms of materials.

Intelligent Temperature Control System of Fully Thermoforming Machine


Intelligent temperature control system: Compared with traditional heating methods, our machine heats up faster and can start production within 3 minutes after startup. The temperature is stable, easy to adjust and can save about 10% of electricity


Touch Screen of Fully Thermoforming Machine


Touch screen: The operation of the machine is controlled by the PLC touch screen. The whole machine is equipped with the functions of storing formulas and electric adjustment. This function reduces the workload and technical requirements of the operators.


Automatic Lubrication Pump of Fully Thermoforming Machine


The automatic lubrication pump can extend the service life of the machine and ensure its operation without any problems.

Electric Furnace of Fully Thermoforming Machine


The electric furnace is made of heat-resistant stainless steel or pure aluminum. It features dual electric furnaces with five-stage heating. It uses imported heating wire bricks from Jiangsu Tianbao and imported high-temperature wires. It is equipped with an intelligent modular integrated temperature control system, which can automatically diagnose faults and store up to 1000 sets of data, ensuring safety and convenience


Cutting Station of Fully Thermoforming Machine


The cutting station drive is also driven by a full servo motor, which can effectively improve the productivity of the machine. While ensuring uniform cutting, the production speed of the machine can be faster, and the effective production efficiency can reach up to one minute at the fastest Thirty cycles.

Accumulation Conveyor of Fully Thermoforming Machine


The accumulation conveyor is the core transmission device of modern continuous production lines, specially designed for multi-process integrated manufacturing scenarios.

Mould of Fully Thermoforming Machine


mould



The ECI-900/610 is a versatile, fully automatic multi-station thermoforming machine designed to meet the diverse packaging needs of the food and beverage industry. Whether you're in food production, fresh produce distribution, or any sector requiring high-quality plastic packaging, this machine offers the flexibility and efficiency to elevate your packaging process.


Key Applications of ECI-900/610 Multi-station Thermoforming Machine


Food and Beverage Industry

Our machine, paired with the appropriate molds, excels in mass-producing:


  • Plastic drink cups

  • Disposable food containers

  • Yogurt cups

  • Ice cream tubs

  • Coffee cup lids



Fresh Produce Packaging

The three-station configuration of our thermoforming machine efficiently creates:


  • Vegetable trays

  • Fruit clamshells

  • Berry baskets

  • Salad containers



Versatility and Efficiency of ECI-900/610 Multi-station Thermoforming Machine 


  • Suitable for processing various materials including PET, BOPS, HIPS, PP, PLA, PVC, and barrier materials

  • Working efficiency of 15-40 cycles per minute, with a maximum capability of 50 cycles per minute

  • Sheet width range of 400-850mm

  • Maximum molding area of 780 x 610mm


When operating the thermoforming machine, the operator should operate in strict accordance with the equipment operating procedures and safety operation regulations to ensure production safety and product quality.


The procedure for the ECI-900/610 thermoforming machine is as follows:


1. Prepare the sheet.

2. Check whether all equipment and safety devices are complete.

3. Start the thermoforming machine for preheating.

5. Set the appropriate heating temperature and time.

6. Select the appropriate mold to install on the machine and ensure that the mold is firmly installed.

7. Put the sheet into the feed port of the thermoforming machine, and pay attention to controlling the feeding speed and uniformity.

8. Start the forming process of the thermoforming machine,

9. Adjust the heating time, heating temperature and pressure.

10. After forming, stop heating and pressure.

11. After cooling and curing, open the mold and take out the molded plastic products.

12. Arrange the formed plastic products

13. Shut down the thermoforming machine for cleaning and maintenance.


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